Condition monitoring (colloquially, CM) is the process of monitoring parameters of machine operating conditions (vibration, temperature etc.), in order to identify a significant change which is indicative of developing a fault or breakdown. It is a major component of predictive maintenance system. The use of condition monitoring allows maintenance to be scheduled, or other actions to be taken to prevent consequential damages and avoid major machine breakdown.
At AYS, we will be able to offer several packages of condition monitoring systems to suit your new or existing running machines.
NIAflow Simulation Software
NIAflow is a simulation software for all kinds of mineral processing applications. With its intuitive graphical interface it can model and calculate entire plants. NIAflow supports dry and wet crushing, screening and sorting processes .
NIAflow makes it easy to design processes. The graphical interface allows the creation of your process in a simple and intuitive way. Whether you are dealing with existing plants or new projects, you can test different settings and scenarios right away. Thus saving you time and money to setup your machinery.
NIAflow's user selectable detailing level stores all plant related data in one spot. With its comprehensive print and documenting features you will have all information at your fingertips.
PULSE CONDITION MONITORING
As a leader in vibrating screen technology, Haver & Boecker Niagara developed Pulse Condition Monitoring(Pulse CM) specifically for monitoring the health of vibrating screens using modern algorithms to provide accurate measurements and forecasts complemented by information that is easy to understand.
Pulse CM is the predictive tool you need to predict body and drive component failure. Its wireless sensors and components are specifically designed for the harsh conditions of the mining industry.
Based on machine learning algorithms, Pulse Condition Monitoring detects anomalies and predicts machine deterioration and potential failures, making it a powerful allied tool for efficiently planning predictive maintenance, not to mention that the contactless technology has a direct and positive impact on health and safety.
CONiQ Monitoring System
CONiQ® consists of three main elements to measure, analyze and interpret condition monitoring data more effectively than any other system on the market.
- Machine measurement with 6-dimensional MEMS (microelectromechanical system)
- Exciter measurement using piezoelectric accelerometers
- Oil temperature with Pt100
The 6-dimensional MEMS (three-dimensional acceleration and linear and three dimensional rotation and velocity) are a unique feature of CONiQ® and are essential to detect any motion change. Measuring mechanical vibration (piezoelectric sensors to monitor bearings, gears etc.) and machine movement separately (6D MEMS to monitor load, springs, intermediate shaft etc.) enables more accurate detection of actual or potential faults.
The sensors and other measurement devices send data to the processing unit located beside each machine, which calculates state variables and measures these against preconfigured initial and limit values.
These variables can be easily monitored on the display panel. Data is stored on the processing unit and can be downloaded to a PC for historical trend analysis across multiple variables (orbit displacement and acceleration, amplitude and envelope spectrum etc.) using CONiQ® View software.
GPLINK REMOTE SUPPORT SYSTEM
GPlink gives access to the existing sensors of your plant and transmits the data of your mill and consumers to our cloud. From our cloud you can easily access your operating data at any time and keep an eye on everything, even from your mobile device. Should you ever need support, your Pfeiffer experts can simply connect to your system and thus have the opportunity to support you without any loss of time or travel expenses and to help you, for example, in case of an unplanned stop.
GPpro offers functions in the following areas:
- preventive maintenance
- protection of the mill
- reduction of water consumption
- data overview and evaluation
- optimization using artificial intelligence
PREMAS®4.0 BUCKET ELEVATOR MONITORING
CONiQ® consists of three main elements to measure, analyze and interpret condition monitoring data more effectively than any other system on the market.
- Machine measurement with 6-dimensional MEMS (microelectromechanical system)
- Exciter measurement using piezoelectric accelerometers
- Oil temperature with Pt100
The 6-dimensional MEMS (three-dimensional acceleration and linear and three dimensional rotation and velocity) are a unique feature of CONiQ® and are essential to detect any motion change. Measuring mechanical vibration (piezoelectric sensors to monitor bearings, gears etc.) and machine movement separately (6D MEMS to monitor load, springs, intermediate shaft etc.) enables more accurate detection of actual or potential faults.
The sensors and other measurement devices send data to the processing unit located beside each machine, which calculates state variables and measures these against preconfigured initial and limit values.
These variables can be easily monitored on the display panel. Data is stored on the processing unit and can be downloaded to a PC for historical trend analysis across multiple variables (orbit displacement and acceleration, amplitude and envelope spectrum etc.) using CONiQ® View software.
QUATTRO SYSTEM MONITORING
Make your systems transparent with QUAT²RO Monitoring, you have your production in view at any time and from anywhere. By using the QSM, your maintenance and plant personnel can stay on track of your equipment's maintenance schedule. Whether it's inspecting or replacing a belt, cutting knife, suction cup or any other component, use ourQUAT²RO System Monitoring to keep yourself up to date with daily or weekly emails. You can receive alerts when a maintenance schedule is past due, and using the web portal, you can check the maintenance schedules from any device and from anywhere you have internet access. Stay ahead of the issues and reduce any unexpected downtime.
We are a premier industrial equipment and system provider based in Kuala Lumpur. We offer complete industrial solutions, from designing to building custom-made equipment and systems, that suit your every process needs.
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AYS ENGINEERING SDN BHD
AYS SERVICES SDN BHD
1-13A, Suite Servis Suria, No.10,
Jalan Sri Bintang, Segambut,
52100 Kuala Lumpur, Malaysia.
+603 27017353
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